Calcining Brown Fused Alumina is a high-performance abrasive derived from bauxite through a calcining process that enhances its purity and hardness. This material is widely used in manufacturing and metalworking due to its exceptional durability and versatility. As a key product in foreign trade, it supports industries seeking reliable abrasives for precision and efficiency.
Calcining Brown Fused Alumina boasts several standout features that make it ideal for demanding applications. It is produced by fusing and then calcining bauxite, resulting in a tough, blocky crystal structure.
Typically above 95%, ensuring superior hardness on the Mohs scale, rated at 9.0. This makes it resistant to wear and ideal for prolonged use.
The calcining process improves thermal stability, allowing the material to withstand temperatures up to 1900°C without degrading.
Provides excellent cutting action, enhancing performance in abrasive tools with superior cutting efficiency.
Usually less than 0.1%, minimizing contamination in sensitive applications like electronics manufacturing.
Available from fine powders to coarse grains, allowing customization based on specific industrial needs.
Understanding the specifications is crucial for selecting the right Calcining Brown Fused Alumina for your operations. These details ensure compatibility with your equipment and processes.
| Specification | Value | Description |
|---|---|---|
| Alumina Content | 95% to 97% Al2O3 | Providing optimal hardness and strength |
| Grain Sizes | F12 to F220 mesh | Options for micro-grits as fine as 240 mesh for precision work |
| Density | 1.75 to 1.95 g/cm³ | Ensuring efficient packing and flow in machinery |
| Hardness | Mohs 9.0 | Suitable for aggressive grinding and polishing tasks |
| Chemical Composition | Mixed traces | SiO2 (1-2%), TiO2 (1.5-3.8%), Fe2O3 (less than 0.1%) |
| Particle Shape | Blocky and angular | Improves cutting efficiency compared to rounded alternatives |
| Moisture Content | Less than 0.5% | Preventing clumping during storage and transport |
Investing in Calcining Brown Fused Alumina offers numerous benefits that enhance productivity and cost savings in industrial settings. Its robust properties lead to longer tool life and reduced downtime.
Calcining Brown Fused Alumina finds extensive use across various industries due to its adaptability. It serves as a core component in abrasive tools and refractory materials.
Commonly used for sandblasting and surface preparation, effectively removing rust and contaminants from metal surfaces before coating or painting.
Features in grinding wheels and bonded abrasives, delivering smooth finishes on automotive parts, aerospace components, and precision instruments.
Thermal stability makes it ideal for producing firebricks and linings in furnaces, kilns, and incinerators, where high temperatures are constant.
Acts as a raw material in polishing compounds, ensuring scratch-free surfaces on delicate products in the ceramics and glass industry.
Its hardness enables precise cuts in materials like stone and metal, supporting high-precision cutting operations.
Used in anti-slip coatings for safety flooring, providing enhanced grip and durability in high-traffic areas.
When compared to alternatives like white fused alumina or silicon carbide, Calcining Brown Fused Alumina offers distinct advantages that cater to cost-sensitive and high-demand environments.
Unlike white fused alumina, which is more friable, this material maintains its structure under heavy loads, reducing fracture and waste.
Generally 20-30% cheaper than silicon carbide while delivering comparable performance in general-purpose grinding applications.
Production generates less CO2 emissions than some synthetic options, appealing to eco-conscious B2B buyers.
Achieves up to 15% higher cutting rates than garnet abrasives, making it more efficient for time-sensitive projects.
Below are answers to common questions about Calcining Brown Fused Alumina, designed to assist B2B professionals in making informed decisions.
In summary, Calcining Brown Fused Alumina stands out as a versatile, high-quality abrasive that delivers exceptional performance, cost savings, and reliability across various industrial applications. By choosing this material, B2B professionals can enhance their operations, achieve superior results, and maintain a competitive edge in the global market.